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Synology DS1522+ Cooling Fan Replacement

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Synology DS1522+ Cooling Fan Replacement

Introduction

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This guide shows how you can replace the cooling fans in the Synology DiskStation 1522+.

The cooling fan installed by Synology is a Y.S TECH FD129225LL-N DC 12V 0.12A 90x90x25mm 3-Wire Server Cooling Fan. In the NAS data sheet, the dimensions are specified as 2x (92 x 92 x 25 mm).

As a replacement, Noctua NF-A9 FLX 92mm Premium cooling fans are installed in this guide.
Note that these press the cover slightly outward in some places, but are otherwise suitable for the device.

You can also use this guide to clean dust and dirt from the cooling fan.

What you need

Parts

Tools

      • Before you begin the repair:

      • Shut down the NAS.

      • Disconnect all cables and connected devices.

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    1. Synology DS1522+ Cooling Fan Replacement, Unscrew the cover: step 2, image 1 of 3 Synology DS1522+ Cooling Fan Replacement, Unscrew the cover: step 2, image 2 of 3 Synology DS1522+ Cooling Fan Replacement, Unscrew the cover: step 2, image 3 of 3
      • Remove the eight 9 mm Phillips PH2 screws shown that secure the cooling fan.

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    2. Synology DS1522+ Cooling Fan Replacement, Pry off the cover: step 3, image 1 of 3 Synology DS1522+ Cooling Fan Replacement, Pry off the cover: step 3, image 2 of 3 Synology DS1522+ Cooling Fan Replacement, Pry off the cover: step 3, image 3 of 3
      • Pry off the cover at the top and bottom corners.

      • The cover is held in place at the marked spots on the device.

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    3. Synology DS1522+ Cooling Fan Replacement, Removing the network card expansion slot cover: step 4, image 1 of 2 Synology DS1522+ Cooling Fan Replacement, Removing the network card expansion slot cover: step 4, image 2 of 2
      • Remove the two 5 mm Phillips PH 2 screws shown.

      • Remove the cover or the 10GbE expansion card.

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    4. Synology DS1522+ Cooling Fan Replacement, Remove the housing: step 5, image 1 of 2 Synology DS1522+ Cooling Fan Replacement, Remove the housing: step 5, image 2 of 2
      • Remove the two 1.4 mm Phillips PH 1 screws.

      • It is best to remove your hard drives before the next step.

      • Then slide the upper housing forward and then outward.

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    5. Synology DS1522+ Cooling Fan Replacement, Removing the expansion slot tray: step 6, image 1 of 3 Synology DS1522+ Cooling Fan Replacement, Removing the expansion slot tray: step 6, image 2 of 3 Synology DS1522+ Cooling Fan Replacement, Removing the expansion slot tray: step 6, image 3 of 3
      • Remove the expansion slot tray to have more clearance.

      • To do this, remove the two 5 mm Phillips PH2 screws on the back of the device.

      • Also remove the two 7 mm Phillips PH2 screws on the bottom.

      • Now remove the tray by first pulling the right side toward you. This makes it easier to remove the part.

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    6. Synology DS1522+ Cooling Fan Replacement, Disconnect the cooling fan cable: step 7, image 1 of 2 Synology DS1522+ Cooling Fan Replacement, Disconnect the cooling fan cable: step 7, image 2 of 2
      • Slightly bend the plastic clip pointing toward you, and with your other hand, pull the cooling fan cable socket upward.

      • Repeat this for the other cooling fan.

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    7. Synology DS1522+ Cooling Fan Replacement, Remove the cooling fan: step 8, image 1 of 2 Synology DS1522+ Cooling Fan Replacement, Remove the cooling fan: step 8, image 2 of 2
      • Unscrew the two retaining arms.

      • To do this, remove the two Phillips PH 2 screws.

      • Lift the cooling fans, along with the retaining arms, out of the housing.

      • Now pull the retaining arms off of the cooling fans.

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    8. Synology DS1522+ Cooling Fan Replacement, Preparing the new cooling fans: step 9, image 1 of 2 Synology DS1522+ Cooling Fan Replacement, Preparing the new cooling fans: step 9, image 2 of 2
      • When installing the new cooling fans, ensure they move air in the same direction as the old ones. In this case, the cooling fan pulls air from inside the device and exhausts it out the back.

      • There are two arrows on the cooling fans. One points forward/backward to indicate the airflow direction, and the other points to the side to indicate the direction of rotation.

      • Prepare the cooling fans before installation and consider how to orient them so that the cables are not lying everywhere inside the device, as the new cooling fans have significantly longer cables than the removed ones.

      • Now attach the bracket back onto the cooling fans at the appropriate spot (rear right corner). The bracket may be slightly overstretched if the frame is thicker than that of the old cooling fans. You may also need to remove the rubber anti-vibration corner attached to some cooling fans at that location.

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    9. Synology DS1522+ Cooling Fan Replacement, Installing the cooling fan: step 10, image 1 of 3 Synology DS1522+ Cooling Fan Replacement, Installing the cooling fan: step 10, image 2 of 3 Synology DS1522+ Cooling Fan Replacement, Installing the cooling fan: step 10, image 3 of 3
      • Place your device on its side.

      • Slide the cooling fans into the device from the left, making sure to route the cables downward for now.

      • Secure the two retaining arms again with the previously removed Phillips PH 2 screws.

      • The cooling fan that was further from the cooling fan connector during removal was attached to the left connector.

      • Plug the cooling fan connectors back in.

      • Now you can transfer the tape from the old cooling fans to the new ones, so the cables lie a bit more neatly in the device.

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    10. Synology DS1522+ Cooling Fan Replacement, Securing the cooling fan: step 11, image 1 of 2 Synology DS1522+ Cooling Fan Replacement, Securing the cooling fan: step 11, image 2 of 2
      • Snap the cover back onto the device from the outside.

      • Now secure the cooling fans with the eight 9 mm Phillips PH2 screws from the beginning.

      • Depending on the cooling fan, it is possible that the cover will be pushed out slightly in some places.

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    11. Synology DS1522+ Cooling Fan Replacement, Install the expansion slot cover: step 12, image 1 of 2 Synology DS1522+ Cooling Fan Replacement, Install the expansion slot cover: step 12, image 2 of 2
      • Insert the left side first, then the right side, into the housing.

      • Secure the cover with the two 7 mm Phillips #2 screws on the bottom of the device.

      • Now secure the cover with the two 5 mm Phillips #2 screws on the back of the device.

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    12. Synology DS1522+ Cooling Fan Replacement, Securing the housing: step 13, image 1 of 2 Synology DS1522+ Cooling Fan Replacement, Securing the housing: step 13, image 2 of 2
      • Slide the housing onto the device from the side, positioning it slightly further forward than the rest of the unit.

      • Once the housing touches the other part already attached to the device, slide it backward along the device so that the two parts fit together again.

      • Now, fasten the two 1.4 mm Phillips PH 1 screws on the back to hold both parts together.

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    13. Synology DS1522+ Cooling Fan Replacement, Securing the network card expansion slot cover: step 14, image 1 of 2 Synology DS1522+ Cooling Fan Replacement, Securing the network card expansion slot cover: step 14, image 2 of 2
      • Insert the expansion with the bottom edge first.

      • Secure it with the two 5 mm Phillips PH 2 screws.

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Conclusion

Now all that remains is to test whether the cooling fans are working. This can be done after starting the NAS in the settings under Hardware & Power by setting the fan mode to "Full Speed Mode" and applying the settings at the bottom right. If you can now feel airflow coming out of the back of the NAS, you have successfully replaced the cooling fans :))

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