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Sony WH-CH520 USB-C Charging Port Replacement

What you need

  1. Sony WH-CH520 USB-C Charging Port Replacement, Earpad Cushion: step 1, image 1 of 1
    • Hold the headphones in one hand, and with your other hand lightly pinch the earpad cushion.

  2. Sony WH-CH520 USB-C Charging Port Replacement: step 2, image 1 of 3 Sony WH-CH520 USB-C Charging Port Replacement: step 2, image 2 of 3 Sony WH-CH520 USB-C Charging Port Replacement: step 2, image 3 of 3
    • Pull the pinched portion of the cushion up and towards yourself.

    • Pull part of the cushion off of the lip of the headphones.

    • Fully remove by pulling the earpad cushion down and away from yourself.

  3. Sony WH-CH520 USB-C Charging Port Replacement, USB-C Charging Port: step 3, image 1 of 2 Sony WH-CH520 USB-C Charging Port Replacement, USB-C Charging Port: step 3, image 2 of 2
    • Remove the three 2.5 mm screws from the right side of the headphones using a JIS #00 screwdriver.

  4. Sony WH-CH520 USB-C Charging Port Replacement: step 4, image 1 of 3 Sony WH-CH520 USB-C Charging Port Replacement: step 4, image 2 of 3 Sony WH-CH520 USB-C Charging Port Replacement: step 4, image 3 of 3
    • Place one end of an opening tool against the edge of the base with the hook-like side pushing up against the covering.

    • Carefully pull the tool down against the edge to lift the covering.

    • Move the tool to different spots around the base of the headphones to pry it up until the covering comes off.

  5. Sony WH-CH520 USB-C Charging Port Replacement: step 5, image 1 of 2 Sony WH-CH520 USB-C Charging Port Replacement: step 5, image 2 of 2
    • Carefully remove the film adhesive on top of the battery using a pair of tweezers.

  6. Sony WH-CH520 USB-C Charging Port Replacement: step 6, image 1 of 2 Sony WH-CH520 USB-C Charging Port Replacement: step 6, image 2 of 2
    • Carefully pry the battery up and off of its adhesive using a spudger.

    • You can rest the battery in its well to prevent it from getting in the way later

  7. Sony WH-CH520 USB-C Charging Port Replacement: step 7, image 1 of 2 Sony WH-CH520 USB-C Charging Port Replacement: step 7, image 2 of 2
    • Remove the 2.5 mm screw from the center of the motherboard using a Phillips #00 screwdriver.

  8. Sony WH-CH520 USB-C Charging Port Replacement: step 8, image 1 of 2 Sony WH-CH520 USB-C Charging Port Replacement: step 8, image 2 of 2
    • Use the tweezers to pinch the silicone casing surrounding the microphone.

    • Pull it up and out from the headphone casing.

  9. Sony WH-CH520 USB-C Charging Port Replacement: step 9, image 1 of 3 Sony WH-CH520 USB-C Charging Port Replacement: step 9, image 2 of 3 Sony WH-CH520 USB-C Charging Port Replacement: step 9, image 3 of 3
    • Use the opening tool to lift the motherboard out of the headphone casing.

    • Isolate all wires and electronic components from the plastic pieces.

    • Flip the motherboard such that the back pins of the charging port are exposed.

  10. Sony WH-CH520 USB-C Charging Port Replacement: step 10, image 1 of 2 Sony WH-CH520 USB-C Charging Port Replacement: step 10, image 2 of 2
    • Heat your soldering iron to around 350-450°F (175°C-230°C).

    • Reheat the solder on each pin one by one.

    • After reheating, use the tweezers to pull up on the charging port, releasing each pin from its place.

    • The soldering iron and metal components will be HOT; use caution when handling.

Conclusion

To reassemble your device, follow these instructions in reverse order.

One other person completed this guide.

Emma Warn

Member since: 10/18/24

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UMass Dartmouth, Team 2-2, Konn Fall 2024 Member of UMass Dartmouth, Team 2-2, Konn Fall 2024

UMASSD-KONN-F24S2G2

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