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Sony WH-1000XM5 Charging Board Replacement

What you need

  1. Sony WH-1000XM5 Charging Board Replacement, Earpads: step 1, image 1 of 3 Sony WH-1000XM5 Charging Board Replacement, Earpads: step 1, image 2 of 3 Sony WH-1000XM5 Charging Board Replacement, Earpads: step 1, image 3 of 3
    Tool used on this step:
    iFixit Opening Tool
    $1.99
    Buy
    • Place the edge of an iFixit opening tool under the earpad cushion.

    • Slide it alongside the edge of the cushion until it detaches from the rest of the headphones.

  2. Sony WH-1000XM5 Charging Board Replacement, Battery: step 2, image 1 of 2 Sony WH-1000XM5 Charging Board Replacement, Battery: step 2, image 2 of 2
    Tool used on this step:
    Phillips #000 Screwdriver
    $5.49
    Buy
    • Use a Phillips #000 screwdriver to remove the eight screws along the outer inside edge.

    • There is a piece of grey foam you can simply remove to uncover the centre 4 screws.

    • Flip the headphones to the other side and slowly lift up the back plastic cover piece.

    • Gently disconnect the touch sensor ribbon cable by pulling it out evenly from the main board.

  3. Sony WH-1000XM5 Charging Board Replacement: step 3, image 1 of 3 Sony WH-1000XM5 Charging Board Replacement: step 3, image 2 of 3 Sony WH-1000XM5 Charging Board Replacement: step 3, image 3 of 3
    • Peel off the tape covering the battery connector.

    • Pull out the battery and disconnect the battery cable from the motherboard.

  4. Sony WH-1000XM5 Charging Board Replacement, Power Board: step 4, image 1 of 1
    • Unplug the main wire and all ribbons from the power board.

  5. Sony WH-1000XM5 Charging Board Replacement: step 5, image 1 of 3 Sony WH-1000XM5 Charging Board Replacement: step 5, image 2 of 3 Sony WH-1000XM5 Charging Board Replacement: step 5, image 3 of 3
    • Use a Phillips #000 screwdriver to remove the two black 1.6mm Phillips screws holding the power board down.

    • Carefully lift the power board from the unit.

  6. Sony WH-1000XM5 Charging Board Replacement: step 6, image 1 of 2 Sony WH-1000XM5 Charging Board Replacement: step 6, image 2 of 2
    • Before you begin soldering, note the following safety precautions:

    • Always unplug, turn off, and remove power sources before soldering.

    • Do not touch the metal part of the soldering iron! The soldering iron can heat up to over 310°C (600°F).

    • Be extremely careful when you are soldering/desoldering lithium-polymer battery wires! You can easily short the battery with solder or your tools, resulting in battery damage and a fire hazard.

    • Plug in the soldering iron and wait 1-3 minutes for it to heat up.

    • Place the flat side of the soldering iron on the 2 globs of metal for 2-3 seconds as shown.

    • While the globs are still hot, use your tweezers to carefully detach the black and red wires from the power board.

  7. Sony WH-1000XM5 Charging Board Replacement, Charging Board: step 7, image 1 of 3 Sony WH-1000XM5 Charging Board Replacement, Charging Board: step 7, image 2 of 3 Sony WH-1000XM5 Charging Board Replacement, Charging Board: step 7, image 3 of 3
    • Set the blue sticky strips to the side.

    • Use a spudger to lift up the dark gray mesh from the back plastic part.

    • Use a Phillips #000 screwdriver to remove the 1.6 mm screw in the center.

    • Carefully pull the ribbons through.

  8. Sony WH-1000XM5 Charging Board Replacement: step 8, image 1 of 2 Sony WH-1000XM5 Charging Board Replacement: step 8, image 2 of 2
    • Use a Phillips #000 screwdriver to remove the 1.6 mm black screw on the charging board.

Conclusion

To reassemble your device, follow these instructions in reverse order.

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