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Ryobi RS290G Power Switch Replacement

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Time Required: 5 - 15 minutes
Difficulty: Moderate
Ryobi RS290G Power Switch Replacement

Introduction

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Use this tutorial to replace the power switch if your Ryobi RS290G orbital sander won't turn on, occasionally loses power, or feels loose or sluggish.

The electrical supply to the sander's motor is managed by the power switch. The tool may not turn on or may abruptly shut off due to a malfunctioning switch.

Ensure the tool is properly plugged into a functioning outlet and inspect the power cable for any visible damage before proceeding with this tutorial. The switch itself is probably the problem if the sander still doesn't turn on .

To prevent electrical shock, unplug the sander and ensure it is completely disconnected from any power source before starting.

What you need

    1. Ryobi RS290G Power Switch Replacement, Top Cap: step 1, image 1 of 1
      • Remove two 20mm and one 16mm Phillips #2 screws from the housing assembly and exhaust port.

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    2. Ryobi RS290G Power Switch Replacement: step 2, image 1 of 1
      • Remove the three 16mm Phillips #2 screws from the top cap/upper grip.

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    3. Ryobi RS290G Power Switch Replacement: step 3, image 1 of 1
      • Remove the top cap.

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    1. Ryobi RS290G Power Switch Replacement, Switch Trigger: step 4, image 1 of 1
      • Remove the switch trigger.

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    1. Ryobi RS290G Power Switch Replacement, Power Switch: step 5, image 1 of 2 Ryobi RS290G Power Switch Replacement, Power Switch: step 5, image 2 of 2
      • Slide the power switch out of the housing assembly by carefully gripping the power switch and sliding upward from the base.

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    2. Ryobi RS290G Power Switch Replacement: step 6, image 1 of 3 Ryobi RS290G Power Switch Replacement: step 6, image 2 of 3 Ryobi RS290G Power Switch Replacement: step 6, image 3 of 3
      • Slide the red and black leads from the power switch using a spudger.

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Conclusion

To reassemble your device, follow these instructions in reverse order. After reassembling, perform an operational check before using.

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