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Ryobi RS290G Motor Replacement

What you need

    1. Ryobi RS290G Motor Replacement, Top Cap: step 1, image 1 of 1
      • Remove two 20mm and one 16mm Phillips #2 screws from the housing assembly and exhaust port.

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    2. Ryobi RS290G Motor Replacement: step 2, image 1 of 1
      • Remove the three 16mm Phillips #2 screws from the top cap/upper grip.

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    3. Ryobi RS290G Motor Replacement: step 3, image 1 of 1
      • Remove the top cap.

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    1. Ryobi RS290G Motor Replacement, Switch Trigger: step 4, image 1 of 1
      • Remove the switch trigger.

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    1. Ryobi RS290G Motor Replacement, Motor: step 5, image 1 of 1
      • Remove the two 16mm Phillips #2 screws from the inner housing assembly.

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    2. Ryobi RS290G Motor Replacement: step 6, image 1 of 1
      • Remove the two 14mm Phillips #2 screws from the cord clamp.

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    3. Ryobi RS290G Motor Replacement: step 7, image 1 of 2 Ryobi RS290G Motor Replacement: step 7, image 2 of 2
      • Slide the power switch out of the housing assembly.

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    4. Ryobi RS290G Motor Replacement: step 8, image 1 of 1
      • Carefully slide the housing assembly apart, avoiding damage or pulling on wires.

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    5. Ryobi RS290G Motor Replacement: step 9, image 1 of 2 Ryobi RS290G Motor Replacement: step 9, image 2 of 2
      • Slide off the disconnect terminal for the switch (red lead) from the power switch using the flat end of a spudger.

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    6. Ryobi RS290G Motor Replacement: step 10, image 1 of 2 Ryobi RS290G Motor Replacement: step 10, image 2 of 2
      • Slide out the brush assembly with the black lead from the inner housing assembly.

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    7. Ryobi RS290G Motor Replacement: step 11, image 1 of 1
      • Slide off the disconnect terminal for the brush assembly (black lead) from the brush assembly.

      • You may need an ESD-safe flat edge tool, such as a spudger, to help slide off the disconnect terminal. Be careful not to damage the pieces or yourself.

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    8. Ryobi RS290G Motor Replacement: step 12, image 1 of 1
      • Remove the armature assembly, with the motor, out of the inner housing assembly.

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    9. Ryobi RS290G Motor Replacement: step 13, image 1 of 3 Ryobi RS290G Motor Replacement: step 13, image 2 of 3 Ryobi RS290G Motor Replacement: step 13, image 3 of 3
      • Replace the motor (also known as field assembly).

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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