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Ryobi D620H Trigger Replacement

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Time Required: 20 - 30 minutes
Difficulty: Moderate
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Ryobi D620H Trigger Replacement

Introduction

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Before you start

This process involves replacing electrical components. Ensure the drill is completely disconnected from any power source!

It is very important to ensure the electrical connection are correctly replaced so the drill works properly upon reinstallation.

If a cellphone with a camera is accessible to you, it may help to take more close-up pictures of the drill before disassembly.

This process requires very little tools, pliers may be helpful but are not required. all of the electrical connections on the trigger are push connections. Some connections are tougher to remove than others so you might need to pull harder than you think.

What you need

Parts

Tools

    1. Ryobi D620H Trigger Replacement, Right Side Case Removal: step 1, image 1 of 1
      • Turn the drill so that the screws face upwards.

      • Use the Torx T20 screwdriver to remove all nine screws.

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    2. Ryobi D620H Trigger Replacement: step 2, image 1 of 2 Ryobi D620H Trigger Replacement: step 2, image 2 of 2
      • Insert the end of an opening tool between the right and left sides of the drill to pry the right side of the case.

      • Remove the right side case to expose the inside of the drill.

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    1. Ryobi D620H Trigger Replacement, Power Cord: step 3, image 1 of 1
      • The bend relief cover at the bottom of the handle.

      • Follow the wires coming out of the bend relief cover to the white power cord clamp with the two 14 mm black PH1 screws.

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    2. Ryobi D620H Trigger Replacement: step 4, image 1 of 2 Ryobi D620H Trigger Replacement: step 4, image 2 of 2
      • Unscrew the two 14 mm PH1 screws holding the power cord wire in place.

      • Lift the switch box from its place gently.

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    3. Ryobi D620H Trigger Replacement: step 5, image 1 of 3 Ryobi D620H Trigger Replacement: step 5, image 2 of 3 Ryobi D620H Trigger Replacement: step 5, image 3 of 3
      • Remove the two little screws holding the brass terminal lugs in place. Although it is not required, you can remove the screws completely if you find that doing so is more convenient.

      • Gently pull the white positive and black negative wires that are connected to the switch box.

      • Slide the bend relief guard off the cord towards the loose connections.

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    1. Ryobi D620H Trigger Replacement, Trigger: step 6, image 1 of 2 Ryobi D620H Trigger Replacement, Trigger: step 6, image 2 of 2
      • Pull the four cables from the trigger terminals.

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    2. Ryobi D620H Trigger Replacement: step 7, image 1 of 1
      • Pull the two black wires that connect the motor from the switch box.

      • This may require some force.

      • When replacing the switch box these connections push into the new switch box.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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Jacob da Ponte

Member since: 10/30/23

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UMass Dartmouth, Team 1-2, Petersen Fall 2023 Member of UMass Dartmouth, Team 1-2, Petersen Fall 2023

UMASSD-PETERSEN-F23S1G2

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