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Ryobi CSB125 Protective Shell Replacement

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Time Required: 20 minutes
Difficulty: Moderate
Ryobi CSB125 Protective Shell Replacement

Introduction

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This guide will show you how to properly install a new protective shell to your Ryobi CSB125 circular saw. If the protective shield is cracked/damaged, or isn’t functioning properly, then the protective shell should be replaced. This troubleshooting pagewill help diagnose any potential problems occurring due to a faulty protective shell. In the event that a new shell is needed, this guide will show the steps to properly install a new one. The only tools you will need are a 7”/32 Allen key and T20 Torx screwdriver.

What you need

Tools

    1. Ryobi CSB125 Protective Shell Replacement, Protective Shell: step 1, image 1 of 1
      • Place the saw on a flat surface with the blade facing up.

      • Make sure that the saw is unplugged from any power source.

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    2. Ryobi CSB125 Protective Shell Replacement: step 2, image 1 of 1
      • Remove the bumper by using the T20 Torx screwdriver to loosen the M5 x 20mm screw.

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    3. Ryobi CSB125 Protective Shell Replacement: step 3, image 1 of 2 Ryobi CSB125 Protective Shell Replacement: step 3, image 2 of 2
      • Use the 7”/32 allen key to loosen the 5/16-18 x 9/16 in. blade screw.

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    4. Ryobi CSB125 Protective Shell Replacement: step 4, image 1 of 1
      • Remove the 5/16-18 x 9/16 in. blade screw, spring washer, the outer blade washer, the blade, and the inner blade washer.

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    5. Ryobi CSB125 Protective Shell Replacement: step 5, image 1 of 3 Ryobi CSB125 Protective Shell Replacement: step 5, image 2 of 3 Ryobi CSB125 Protective Shell Replacement: step 5, image 3 of 3
      • Use the Phillips #2 screwdriver to remove the four M4x16mm screws shown.

      • You will need to rotate the protective shell around in order to access them.

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    6. Ryobi CSB125 Protective Shell Replacement: step 6, image 1 of 1
      • Remove the lower blade guard support assembly from the rest of the saw.

      • Remove the protective shell.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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4 other people completed this guide.

Curtis Melo

Member since: 10/31/19

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4 Guide Comments

Instructions fail at step #5. Bottom-left screw is under the plastic blade guard which blocks removal of the screw. Blade guard covers the screw no matter how it’s positioned.

Michael Bluejay - Reply Share

If you wiggle the plastic you can remove

I was able to remove… be patient it does work

Adrian Isbister - Reply Share

Instructions also fail at step #6. I have no idea how to remove the plastic blade guard from the axle so I can transfer it to the new (replacement) blade guard.

Michael Bluejay - Reply Share

I also was struggling… … but if you look closely there is a thin metal ring around the center plastic ring that the spindle runs through… this has a split in it…. I used a small flat Precision screwdriver (type used to tighten reading glasses,etc)and was able to pry at the split and remove the thin metal ring.

Once removed this frees the plastic guard and it drops right out.

Just reverse to reassemble.

This works… just be patient

Adrian Isbister - Reply Share

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