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Repairing the Proxxon LHW rectifier PCB

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Difficulty: Moderate
Repairing the Proxxon LHW rectifier PCB

Introduction

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The rectifier IC on this PCB often fails. There may be a pop, some smoke, and the machine stops working. It is possible that the motor is damaged and destroyed the PCB as a result, but if you are lucky, only the PCB is defective. You can replace the entire unit, but it is cheaper to replace the rectifier itself. The PCB is labeled Proxxon 28547-28 or 28547-28B. The rectifier is type DB155S. It does not cost much and is quite easy to find. It is an SMD type, meaning it is soldered to the surface. However, the PCB has plenty of space, so it is not a major problem in this case.

What you need

Tools

    1. Repairing the Proxxon LHW rectifier PCB, The PCB: step 1, image 1 of 1
      • Two types of the PCB are shown here. Both can be used.

      • These PCBs are for the device without cruise control.

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    2. Repairing the Proxxon LHW rectifier PCB, Opening the device: step 2, image 1 of 2 Repairing the Proxxon LHW rectifier PCB, Opening the device: step 2, image 2 of 2
      • Remove the four very long Torx T10 screws next to the power cable that hold the device together.

      • Pull the device apart until four parts are visible:

      • Power connector with power switch

      • Rectifier board

      • Motor

      • Drive

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    3. Repairing the Proxxon LHW rectifier PCB, Desoldering the PCB: step 3, image 1 of 2 Repairing the Proxxon LHW rectifier PCB, Desoldering the PCB: step 3, image 2 of 2
      • Desolder the two power cables.

      • Desolder the two motor cables.

      • When reassembling, ensure the correct polarity: the red cable (+) is on top, and the black (-) is on the bottom.

      • Image 2 shows a rectified PCB that has already been repaired. Two additional wires were soldered on because the conductive tracks had partially flaked off. You can also use a new PCB.

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    1. Repairing the Proxxon LHW rectifier PCB, Repairing the rectifier PCB: step 4, image 1 of 2 Repairing the Proxxon LHW rectifier PCB, Repairing the rectifier PCB: step 4, image 2 of 2
      • You have likely already noticed the defective bridge rectifier IC, as some of the pins have flaked off. It is a DB155S type SMD bridge rectifier. It is quite easily available and inexpensive.

      • The bridge rectifier is additionally glued in place, which helps to dissipate heat better. You could potentially use a thermal pad.

      • You do not necessarily have to use this exact type (600V and 1.5A). Other types might be even better suited and could even last longer.

      • Desolder the four pins:

      • Two for the alternating current (AC)

      • Two for the direct current (DC)

      • Positive leads to the red motor wire

      • Negative leads to the black motor wire

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    2. Repairing the Proxxon LHW rectifier PCB: step 5, image 1 of 1
      • On this PCB, the traces were partially chipped off and were replaced with small wires.

      • Use a multimeter to check if all connections are soldered correctly. You can find information about bridge rectifiers here. You can test a rectifier by checking the continuity of the four diodes.

      • Of course, other components may also be defective. The large capacitor has a value of 220 nF, and the small ceramic capacitor has a value of 11 nF. You can check the two inductors L1 and L2 for continuity; their value is unknown.

      • If the damage reappears immediately after the repair, the motor is likely also defective and must be replaced.

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Conclusion

Follow the steps in reverse order to reassemble your device.

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View Statistics:

Past 24 Hours: 11

Past 7 Days: 39

Past 30 Days: 155

All Time: 1,037