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RYOBI AG454 Motor Replacement

What you need

  1. RYOBI AG454 Motor Replacement, Rotator Handle: step 1, image 1 of 1
    • Lay the handle on it's side, with the screws facing up.

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  2. RYOBI AG454 Motor Replacement: step 2, image 1 of 1
    • Remove the five 14mm screws from the rotating handle using the Phillips #1 screwdriver.

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  3. RYOBI AG454 Motor Replacement: step 3, image 1 of 1
    • Take the top part of the handle off.

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  4. RYOBI AG454 Motor Replacement: step 4, image 1 of 1
    • Unscrew the two 14mm screws from the clear bracket using the Phillips #1 screwdriver.

    • Remove the bracket.

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  5. RYOBI AG454 Motor Replacement: step 5, image 1 of 2 RYOBI AG454 Motor Replacement: step 5, image 2 of 2
    • Push handle rotation latch and seperate the rest of the handle from main body.

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  6. RYOBI AG454 Motor Replacement, Carbon Brush: step 6, image 1 of 1
    • Remove the brush caps from each side of the body using the 4 mm flat head screwdriver.

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  7. RYOBI AG454 Motor Replacement: step 7, image 1 of 1
    • Remove the carbon brushes.

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  8. RYOBI AG454 Motor Replacement, Driveshaft: step 8, image 1 of 2 RYOBI AG454 Motor Replacement, Driveshaft: step 8, image 2 of 2
    • Remove the two carbon brushes from both sides of the device.

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  9. RYOBI AG454 Motor Replacement: step 9, image 1 of 1
    • Remove the four 20mm screws that secures the gear box using a Phillips #1 screwdriver.

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  10. RYOBI AG454 Motor Replacement: step 10, image 1 of 1
    • Seperate the gear box case from body.

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  11. RYOBI AG454 Motor Replacement: step 11, image 1 of 1
    • Pull out drive shaft and remove it from the device.

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  12. RYOBI AG454 Motor Replacement, Motor: step 12, image 1 of 2 RYOBI AG454 Motor Replacement, Motor: step 12, image 2 of 2
    • Remove the carbon brushes on both sides of the grinder.

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  13. RYOBI AG454 Motor Replacement: step 13, image 1 of 1
    • Remove the four 20mm screws securing gear box case using a Phillips #1 screwdriver.

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  14. RYOBI AG454 Motor Replacement: step 14, image 1 of 1
    • Seperate gear box case from body.

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  15. RYOBI AG454 Motor Replacement: step 15, image 1 of 1
    • Pull drive shaft from body of device.

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  16. RYOBI AG454 Motor Replacement: step 16, image 1 of 1
    • After removing the drive shaft pull out the cap.

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  17. RYOBI AG454 Motor Replacement: step 17, image 1 of 1
    • To remove the handle, remove the five screws using a Phillips #1 screwdriver.

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  18. RYOBI AG454 Motor Replacement: step 18, image 1 of 1
    • Cut the white wire that's located below the trigger in rear rotator handle with wire strippers.

    • When reassembling the handle twist the ends of the two wires together and crimp them.

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  19. RYOBI AG454 Motor Replacement: step 19, image 1 of 2 RYOBI AG454 Motor Replacement: step 19, image 2 of 2
    • Using a Phillips #1 screwdriver, remove the two screws from the bracket on the bottom of the body.

    • Remove the bracket from the device.

    • When reassembling be sure to pull the wires back through these two holes.

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  20. RYOBI AG454 Motor Replacement: step 20, image 1 of 1
    • Remove two screws from the motor using the Phillips #1 screwdriver.

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  21. RYOBI AG454 Motor Replacement: step 21, image 1 of 1
    • From the bottom of the body, slide the two coils off the brushes with a Jimmy.

    • When putting the coils back in place, use the Jimmy on top of the coils and push down the roll around the edges to push the coil down.

    • Another way of putting the coils back on is to push the Jimmy on top of coil and use another Jimmy to push down the back of the coil.

    • Putting on the coils may take multiple attempts so do not get frustrated if you can't get it on first try.

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  22. RYOBI AG454 Motor Replacement: step 22, image 1 of 1
    • Carefully pull motor along with wires straight out from the body and remove it from the device.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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