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JBL Wave Beam Case Disassembly

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Time Required: 20 - 40 minutes
Difficulty: Difficult
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JBL Wave Beam Case Disassembly

Introduction

Go to step 1 ↓

This guide will show you how to disassemble your Wave Beam aka Vibe Beam earbuds case and replace a dead battery.

Although a Vibe Beam case is shown, these steps should work with other JBL cases that use a similar design.

If you want to order a battery, it needs to be 3.7v and smaller than 10mm x 14mm x 40mm. This aliexpress listing should do the job:
https://www.aliexpress.com/item/10050097...

What you need

Tools

    1. JBL Wave Beam Case Disassembly, Heat up the case: step 1, image 1 of 1
      • Open up your case and remove the earbuds. Prepare a heat gun at around 150℃, and gently heat up the front part of the case, around where the LED is.

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    2. JBL Wave Beam Case Disassembly, Insert a plastic pick: step 2, image 1 of 2 JBL Wave Beam Case Disassembly, Insert a plastic pick: step 2, image 2 of 2
      • Now try to insert an opening pick into the seam as shown. If you can't get it in, try heating the case more or using a different pick.

      • Slide the pick around the edge of the case until it reaches the back, next to the hinge part. You can apply more heat here if this is too difficult.

      • Repeat with a second opening pick, going round the other side. The second image shows what your case should now look like.

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    3. JBL Wave Beam Case Disassembly, Lift out the internals: step 3, image 1 of 1
      • Use a plastic tool to lift up the internals as shown

      • If this is too difficult, you might want to use a third pick, and pry around the area under the LED.

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    4. JBL Wave Beam Case Disassembly, Remove the electronics: step 4, image 1 of 2 JBL Wave Beam Case Disassembly, Remove the electronics: step 4, image 2 of 2
      • You should now have removed the outer case. Remove the two Phillips #0 screws next to the exposed USB port.

      • Pull the motherboard directly upwards. Be gentle here, as it is still connected to the glued-down battery

      • Use a plastic tool to pry out the battery, it is attached to the case with a sticky pad. If you have isopropyl alcohol, apply some underneath the battery to loosen the adhesive.

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    5. JBL Wave Beam Case Disassembly, Desolder the battery: step 5, image 1 of 1
      • The battery is connected to the motherboard with either 3 or 2 solder pads. Use a soldering iron and flux to remove all of them, being careful not to cause any shorts.

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      • Solder the black and red wires of your new battery to GND and BATT on the motherboard, respectively. If there is a third wire (temperature sensor) solder it to the NTC pad.

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Conclusion

To reassemble your device, follow these instructions in reverse order.

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Chris P. Croutonne

Member since: 07/19/25

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