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Hyundai Accent Fuel Pump Replacement

What you need

  1. Hyundai Accent Fuel Pump Replacement, Hyundai Accent Fuel Pressure Relief Technique: step 1, image 1 of 1
    • Facing the front of the car, the underhood fuse box is located on the right hand side, between the battery and the fender.

  2. Hyundai Accent Fuel Pump Replacement, Open the fuse box: step 2, image 1 of 2 Hyundai Accent Fuel Pump Replacement, Open the fuse box: step 2, image 2 of 2
    • Press the tab on the front of the fuse box.

    • And release the tab on the rear side of the fuse box.

  3. Hyundai Accent Fuel Pump Replacement, Disable the fuel pump: step 3, image 1 of 1
    • You can remove the fuel pump fuse or the fuel pump relay; either one will accomplish your purpose.

    • Fuel pump fuse

    • Fuel pump relay

  4. Hyundai Accent Fuel Pump Replacement: step 4, image 1 of 2 Hyundai Accent Fuel Pump Replacement: step 4, image 2 of 2
    • In this example, we are pulling the fuse rather than the relay, but again, either will do the job.

    • Using the fuse puller found in the fuse box, remove the 15A fuel pump fuse and set it aside.

  5. Hyundai Accent Fuel Pump Replacement, Start the car: step 5, image 1 of 2 Hyundai Accent Fuel Pump Replacement, Start the car: step 5, image 2 of 2
    • Put the key in the ignition and start the car. There will usually be enough residual pressure in the line to allow the car to start.

  6. Hyundai Accent Fuel Pump Replacement, Run the car until the engine dies: step 6, image 1 of 2 Hyundai Accent Fuel Pump Replacement, Run the car until the engine dies: step 6, image 2 of 2
    • Depending how long it's been since the car was run last, there may be quite a bit of pressure in the lines, which can let the car run for as much as three minutes, so be patient and let the car idle until it dies on its own.

    • Turn the car off and remove the key.

  7. Hyundai Accent Fuel Pump Replacement, Remove the rear seat retaining bolt: step 7, image 1 of 2 Hyundai Accent Fuel Pump Replacement, Remove the rear seat retaining bolt: step 7, image 2 of 2
    • There is a single bolt holding the rear seat cushion in place. It's located in the center of the seat at the rear but can't be seen without compressing the seat.

  8. Hyundai Accent Fuel Pump Replacement: step 8, image 1 of 1
    • Using a 12 mm socket and a short extension, remove the mounting bolt.

  9. Hyundai Accent Fuel Pump Replacement, Disconnect the front latches: step 9, image 1 of 2 Hyundai Accent Fuel Pump Replacement, Disconnect the front latches: step 9, image 2 of 2
    • There are two latches holding the front of the seat cushion that just need to be popped loose to finish removing the seat.

    • Grasp the front edge of the seat and pull up firmly to disconnect the latches.

  10. Hyundai Accent Fuel Pump Replacement: step 10, image 1 of 1
    • Pull the seat cushion forward, then it can be removed.

  11. Hyundai Accent Fuel Pump Replacement, Remove the fuel pump access cover: step 11, image 1 of 3 Hyundai Accent Fuel Pump Replacement, Remove the fuel pump access cover: step 11, image 2 of 3 Hyundai Accent Fuel Pump Replacement, Remove the fuel pump access cover: step 11, image 3 of 3
    • Once the seat has been removed, the access cover can be seen. It is secured with putty.

    • Go around the edges of the cover with a putty knife, separating the cover from the floor panel.

  12. Hyundai Accent Fuel Pump Replacement: step 12, image 1 of 2 Hyundai Accent Fuel Pump Replacement: step 12, image 2 of 2
    • Once the majority of the adhesive has been released, pry the cover off, being mindful of the wires still attached through the hole in the center of the cover.

  13. Hyundai Accent Fuel Pump Replacement, Unplug the fuel pump/gauge connector: step 13, image 1 of 2 Hyundai Accent Fuel Pump Replacement, Unplug the fuel pump/gauge connector: step 13, image 2 of 2
    • Squeeze the locking tab and pull up to disconnect the plug that carries the fuel pump power and fuel sender wires.

  14. Hyundai Accent Fuel Pump Replacement, Disconnect the fuel tank pressure sensor: step 14, image 1 of 2 Hyundai Accent Fuel Pump Replacement, Disconnect the fuel tank pressure sensor: step 14, image 2 of 2
    • Press the locking tab on the pressure sensor connector and pull it sideways to remove it.

  15. Hyundai Accent Fuel Pump Replacement: step 15, image 1 of 1
    • Set the cover aside, out of the way.

  16. Hyundai Accent Fuel Pump Replacement, Disconnect the evap return line: step 16, image 1 of 2 Hyundai Accent Fuel Pump Replacement, Disconnect the evap return line: step 16, image 2 of 2
    • Squeeze the two blue tabs on either side of the evap return line to disconnect it from the fuel pump.

    • A small amount of fuel will likely leak, so be prepared to soak it up.

  17. Hyundai Accent Fuel Pump Replacement, Dismount the evap line: step 17, image 1 of 3 Hyundai Accent Fuel Pump Replacement, Dismount the evap line: step 17, image 2 of 3 Hyundai Accent Fuel Pump Replacement, Dismount the evap line: step 17, image 3 of 3
    • The other evap line is not connected to the fuel pump, but is mounted on it. As such, it does not need to be disconnected, but rather just needs to be dismounted from the pump.

    • Press the retaining tab to release the line's mount.

    • Slide the mount out of the retaining bracket.

    • Set the line aside.

  18. Hyundai Accent Fuel Pump Replacement, Disconnect the main fuel line: step 18, image 1 of 3 Hyundai Accent Fuel Pump Replacement, Disconnect the main fuel line: step 18, image 2 of 3 Hyundai Accent Fuel Pump Replacement, Disconnect the main fuel line: step 18, image 3 of 3
    • Squeeze the tabs on the top and bottom of the main fuel line connector to release it.

    • Slide the connector off the nipple.

  19. Hyundai Accent Fuel Pump Replacement: step 19, image 1 of 3 Hyundai Accent Fuel Pump Replacement: step 19, image 2 of 3 Hyundai Accent Fuel Pump Replacement: step 19, image 3 of 3
    • Unscrew the eight mounting screws using an 8 mm socket or nut driver.

  20. Hyundai Accent Fuel Pump Replacement, Remove the retaining ring: step 20, image 1 of 3 Hyundai Accent Fuel Pump Replacement, Remove the retaining ring: step 20, image 2 of 3 Hyundai Accent Fuel Pump Replacement, Remove the retaining ring: step 20, image 3 of 3
    • The retaining ring is now free, so lift it off the pump, maneuvering it over the fuel outlet.

  21. Hyundai Accent Fuel Pump Replacement, Remove the pump from the fuel tank: step 21, image 1 of 3 Hyundai Accent Fuel Pump Replacement, Remove the pump from the fuel tank: step 21, image 2 of 3 Hyundai Accent Fuel Pump Replacement, Remove the pump from the fuel tank: step 21, image 3 of 3
    • The pump has some odd offsets and angles, so you'll have to do some fiddling with the pump to get it out. First, lift it up and slide it to the side to position the main body within the opening.

    • Next, lift it straight up, being mindful that it is a container and still holds a quantity of gasoline.

    • Be careful of the fuel sender float at the bottom of the pump assembly; you'll have to offset the pump again to get it out without damage.

  22. Hyundai Accent Fuel Pump Replacement, Remove the sealing O-ring: step 22, image 1 of 3 Hyundai Accent Fuel Pump Replacement, Remove the sealing O-ring: step 22, image 2 of 3 Hyundai Accent Fuel Pump Replacement, Remove the sealing O-ring: step 22, image 3 of 3
    • Lift out the O-ring, then clean the groove it sits in thoroughly.

Conclusion

To reassemble your car, follow these instructions in reverse order.

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Jerry Wheeler

Member since: 03/21/22

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