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How to Repair a Headphone Jack

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Time Required: 30 minutes
Difficulty: Moderate
How to Repair a Headphone Jack

Introduction

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Ever have that problem where you have to hold your phone just right to get sound through your headphones? Have you considered having a loose wire or a bad jack? This guide will help you replace that bad jack so you can get your tunes back.

What you need

Parts

Tools

    1. How to Repair a Headphone Jack, Audio Jack: step 1, image 1 of 1
      • Get all of the tools and parts together and ready for use.

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    2. How to Repair a Headphone Jack: step 2, image 1 of 2 How to Repair a Headphone Jack: step 2, image 2 of 2
      • Use wire strippers to cut off the broken headphone jack.

      • Be careful when using the wire strippers. Handle them like you would with scissors. Keep the cutting end away from your body.

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    3. How to Repair a Headphone Jack: step 3, image 1 of 2 How to Repair a Headphone Jack: step 3, image 2 of 2
      • Disassemble the new headphone jack.

      • Measure the inside length of the new headphone jack.

      • Add half an inch to the length you measured, and mark the new length on the old headphone wire.

      • Clamp the wire strippers around the wire where the mark is. Press tight enough to cut through the insulation but not the wire. Pull (Strip) the insulation from the mark to the cut end.

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    4. How to Repair a Headphone Jack: step 4, image 1 of 1
      • Put the exposed cord through the metal and plastic sleeves of the jack, as shown.

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    5. How to Repair a Headphone Jack: step 5, image 1 of 1
      • Separate the wires by color. Make sure that they are not touching.

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    6. How to Repair a Headphone Jack: step 6, image 1 of 3 How to Repair a Headphone Jack: step 6, image 2 of 3 How to Repair a Headphone Jack: step 6, image 3 of 3
      Tool used on this step:
      FixHub Smart Soldering Iron
      $79.95
      Buy
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    7. How to Repair a Headphone Jack: step 7, image 1 of 2 How to Repair a Headphone Jack: step 7, image 2 of 2
      • Solder the green wire to the left terminal.

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    8. How to Repair a Headphone Jack: step 8, image 1 of 3 How to Repair a Headphone Jack: step 8, image 2 of 3 How to Repair a Headphone Jack: step 8, image 3 of 3
      • Solder the red wire to the right terminal.

      • The soldering iron is hot. It may cause severe burns if it comes in contact with skin.

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    9. How to Repair a Headphone Jack: step 9, image 1 of 3 How to Repair a Headphone Jack: step 9, image 2 of 3 How to Repair a Headphone Jack: step 9, image 3 of 3
      • Push the plastic sleeve back over the jack to cover the solder points.

      • Apply electrical tape if desired.

      • Push the metal sleeve over the plastic sleeve and connect to the jack.

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    10. How to Repair a Headphone Jack: step 10, image 1 of 1
      • Test the headphone by plugging it into a computer or music playing device.

      • If there is adequate sound coming out of both headphones then you have successfully repaired the headphone jack. If not, take the sleeve off and check if the soldering points are still connected and nothing has broken off.

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Finish Line

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49 other people completed this guide.

andrew

Member since: 03/18/15

1,114 Reputation

1 Guide authored

24 Guide Comments

Usage correction: that's not the jack. That's the plug you're fixing. Jack refers to the receptacle (female) into which one inserts the plug (male.)

linuxusergroup - Reply Share

Absolutely right

Dimitri Van Goethem - Reply Share

I love this stuff

Peter “Awol” Garcia - Reply Share

British say plug rest say jack

Narendra - Reply Share

Or even jack plug. Then the female receptacle becomes the socket. Got to love the Brits!

David James - Reply Share

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