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HiKOKI (Hitachi) H60ME Power cord Replacement

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Time Required: 5 minutes
Difficulty: Moderate
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HiKOKI (Hitachi) H60ME Power cord  Replacement

Introduction

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The power cord of a tool like the HiKOKI H60ME demolition hammer is subjected to significant wear and tear and can get damaged over time. In such cases, it is important to properly replace the power cord to ensure safe and efficient use of the tool. In this repair guide, we will show you how to safely and effectively replace the power cord of your HiKOKI H60ME demolition hammer.

    1. HiKOKI (Hitachi) H60ME Power cord  Replacement, Turn the device on its side: step 1, image 1 of 1
      • Before any repair work, make sure to disconnect the device from the power supply to avoid electric shocks!

      • Lay the device on its side so that you have access to the screws.

      • The device has the following types of screws:

      • 4x Phillips screws

      • 1x 4mm Hex

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    2. HiKOKI (Hitachi) H60ME Power cord  Replacement, Loosen the screws: step 2, image 1 of 1
      • Loosen the 4 Phillips screws.

      • Loosen the hex screw with a 4mm hex key.

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    3. HiKOKI (Hitachi) H60ME Power cord  Replacement, Remove the cover: step 3, image 1 of 3 HiKOKI (Hitachi) H60ME Power cord  Replacement, Remove the cover: step 3, image 2 of 3 HiKOKI (Hitachi) H60ME Power cord  Replacement, Remove the cover: step 3, image 3 of 3
      • Remove the housing cover and set it aside.

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    1. HiKOKI (Hitachi) H60ME Power cord  Replacement, Loosen the strain relief screws: step 4, image 1 of 1
      • Unscrew the two Phillips screws from the strain relief.

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    2. HiKOKI (Hitachi) H60ME Power cord  Replacement, Open the screw terminal: step 5, image 1 of 3 HiKOKI (Hitachi) H60ME Power cord  Replacement, Open the screw terminal: step 5, image 2 of 3 HiKOKI (Hitachi) H60ME Power cord  Replacement, Open the screw terminal: step 5, image 3 of 3
      • Now remove the terminal block along with the power cord from the housing.

      • Loosen the two slotted screws on the side of the power cord.

      • Remove the old power cord.

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    3. HiKOKI (Hitachi) H60ME Power cord  Replacement, Strip the new power cord: step 6, image 1 of 2 HiKOKI (Hitachi) H60ME Power cord  Replacement, Strip the new power cord: step 6, image 2 of 2
      • Use a wire stripping tool to remove the jacket of the new cable.

      • Use the wire stripping tool or an automatic wire stripper to strip 6mm of insulation off of the new cable.

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    4. HiKOKI (Hitachi) H60ME Power cord  Replacement, Connect the new power cord: step 7, image 1 of 2 HiKOKI (Hitachi) H60ME Power cord  Replacement, Connect the new power cord: step 7, image 2 of 2
      • Insert the stripped ends of the new cable into the respective terminal of the block.

      • Tighten all four slotted screws on the terminal block.

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Conclusion

Work through the steps in reverse, to assemble your device again.

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