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Introduction

When replacing electrical components on any device careful consideration must be taken to reduce risk of shock. Be sure the cord is not plugged into a power source before proceeding with this replacement guide. If the cord is cut, this should not be an issue. Reasons you might need follow this guide include: damaged power cord, or the grinder wont turn on.

What you need

Step 1 Power Cord

DeWalt DWE4011 Power Cable Replacement, Power Cord: step 1, image 1 of 1

Turn to the bottom of the device and remove the 5/8" (17mm) T15 Torx screw.

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Step 2

Remove bottom casing by separating the end handle away from the main casing.

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Step 3

Remove the 1/2” (13mm) Phillips #2 screw holding the power cable to the device. This will free up the metal clamp holding the cable in place.

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Step 4

Flip the grinder over and disconnect the plastic switch mechanism from the cable housing.

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Step 5

Pull back the yellow tab holding the housing in place using a nylon spudger. Carefully pull the housing out of the casing.

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Step 6

Locate the terminals with the two white cables attached and disconnect both.
These cables are connected to the outer terminals; connect as such during reassembly.

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Step 7

Remove the entirety of the cable housing from the device casing.
The two wires coming from the power cable should still be connected to electrical housing at this point.

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Step 8

Loosen the Phillips #2 screws enough to disconnect the two wires from the power cable housing.
Removing the screw entirely is fine, but unnecessary since the screws are merely clamping down the wires' ends.