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Introduction

This guide will show you how to replace the 2.5 mm audio jack on the Bose AE2w headphones. A damaged or loose jack can cause audio issues or loss of connection. Follow these steps to restore proper audio functionality.

What you need

Step 1 Earpiece Cushion

Bose Ae2w 2.5 Audio Jack Replacement, Earpiece Cushion: step 1, image 1 of 2

Bose Ae2w 2.5 Audio Jack Replacement, Earpiece Cushion: step 1, image 2 of 2

Carefully pull the cushions away from the sides of the headphones, sliding the cushions out from under the notches.

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Step 2

Carefully wipe the inside of the earpiece clean. This can be done with a moistened cotton swab or alcohol wipes.

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Step 3 Speaker Mesh

Bose Ae2w 2.5 Audio Jack Replacement, Speaker Mesh: step 3, image 1 of 2

Bose Ae2w 2.5 Audio Jack Replacement, Speaker Mesh: step 3, image 2 of 2

Using a spudger or tweezers, carefully lift the speaker mesh from around the edge.
The mesh is typically glued down, go slowly to avoid tearing or damaging the speaker beneath.
Cut your new mesh slightly larger than the opening so it can be anchored around the edges.

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Step 4

Scrape off any gunk or adhesive left over on the ear cups.
Use a moist cotton swab or alcohol wipe to ensure the surface is completely cleaned and ready for new adhesive.

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Step 5

Use a thin layer of fabric glue or double-sided tape around the perimeter of the speaker housing.

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Step 6

Gently place the new mesh over the speaker opening, pressing it down onto the adhesive.
Wait for adhesive to dry if applicable.

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Step 7 2.5 Audio Jack

Bose Ae2w 2.5 Audio Jack Replacement, 2.5 Audio Jack: step 7, image 1 of 2

Bose Ae2w 2.5 Audio Jack Replacement, 2.5 Audio Jack: step 7, image 2 of 2

Once the cushion and mesh are removed, remove the three screws in the earpiece.

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Step 8

Gently separate the earpiece to access the audio jack.
Remove the two screws holding it in place.
Lift and remove the audio jack assembly.

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Step 9

Identify all solder connections on the audio jack circuit board.
Using your soldering iron, carefully desolder each wire from the circuit board.
Take care not to damage any of the wires, as they must be soldered onto the new replacement audio jack circuit board.